3500X2500 model hurda presinin entegre tasarımı
2019
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Advisor: Prof. Dr. Hira Karagülle
Abstract (EN)
The Scrap Balers are used for the recycling of metal scraps. Metal scraps are compressed by the effect of hydraulic forces in the baling presses. In the production of these machines, process requirements should be determined, hydraulic and mechanical calculations should be made according to these requirements. In the scrap press subject to this study, chamber dimensions were determined as 3500 millimetre length 2500 millimetre width and outlet dimensions, the scrap outlet dimensions are in the form of a prism with an edge length of 600 millimetres. Our objective in this thesis is to propose a practical method for constructing the analysis model of the industrial baler. In this study, structural calculations of the hydraulic cylinders of the balers are made. The hydraulic cylinder wall thicknesses and forces required for the process are calculated. After the determination of the hydraulic cylinders, the cycle time of the system is calculated. Hydraulic pumps and electric motors are selected. In addition, a procedure for automating the design of the metal scrap balers is provided. Balers of different sizes can be designed easily and quickly with this process. A solid model of a prototype baler is created in SolidWorks. The frame is considered in this work and modelled as assembly of parts in SolidWorks. Each section is modelled as multiple body modelling using a graphical user interface (GUI). The method uses the computer program developed in Visual Basic. The dimensions that are subject to change for each section are saved in an Excel file. The program reads the dimensions to be changed and automatically makes changes to the SolidWorks model using the commands of the application programming interface (API). Within the scope of the study, models made with GUI are analysed with SolidWorks. This analysis is then evaluated and developed by applying the latest model improvements.
Author
Dr. Çağatay Yeldar Yıldırım
Institution
How to Cite
Çağatay Yeldar Yıldırım (Master Thesis). 3500X2500 model hurda presinin entegre tasarımı, 2019, Dokuz Eylül University.
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